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Bitumen Drum Decanter

The only domestic manufacturer that completes the bucket turning and bucket feeding at one time, the single bucket feeding time is within 30s, other manufacturers complete a bucket feeding cycle are more than 2 minutes.

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 Equipment principle


1. Hydraulic overturning barrel feeding device

①Use a forklift to place the bucket on the unit. As shown in Figure 1

②The device uses the downward movement of the two-way hydraulic cylinder to turn over the oil barrel. As shown in Figure 2

③Push the bucket to the bucket removal chamber with the upward movement. As shown in Figure 3

t1.png

2.Principle of de- bucketing chamber

①After the oil drum enters the de- bucketing chamber, the opening is downward and the heat-conducting oil heat pipe uses radiation to heat the outer wall of the drum and convection to heat the air around the drum. The solid inside the oil drum becomes viscous liquid after being heated and flows to the melting chamber.

②One end of the de- bucketing chamber is continuously pushed into the bucket, and then the bucket is pushed back, and then the bucket is pushed back until the back end is pushed out.

   t2.png

3、Melting chamber

After the viscous liquid enters the melting chamber, the flue gas pipe directly contacts the liquid for heat exchange. After heating the liquid to the pumping viscosity, it can be pumped out.

4、Pump set

The pump set adopts high-viscosity three screw pump, and after cooperating with the heat preservation three-way valve, it can complete the functions of pumping out, circulating, taking oil at high level and clearing the tank at low level, etc.


5、Hydraulic pump station

The hydraulic pump station adopts motor-driven hydraulic pump to provide power source to the cylinder.


Equipment advantages 

1、The only domestic manufacturer that completes the bucket turning and bucket feeding at one time, the single bucket feeding time is within 30s, other manufacturers complete a bucket feeding cycle are more than 2 minutes.

2、Mechanical flipping oil bucket instead of manual flipping oil bucket, greatly reducing the labor intensity of workers.

Video viewing https://haokan.baidu.com/v?vid=17635673652052570427&pd=bjh&fr=bjhauthor&type=video

3、The equipment adopts the combination of pipe support and plate strength support to avoid the obstacle support perpendicular to the direction of the bucket

4、The de-bucketing chamber pipes are arranged in "Pin" type, which is better than other manufacturers' heating area by more than 2 times.

5、Heat-conducting oil pipe as a guide to accelerate the melting of block asphalt

6、The pump set has the function of internal circulation to optimize the heat transfer coefficient and enhance the melting speed.

7、The electrical operating system adopts manual two ways.

8、Adopt double hydraulic pump, the speed of hydraulic cylinder is adjustable according to actual needs.

9、All kinds of accessories are made of first-class Chinese manufacturers


Equipment size

Length 11.8m, width 2.25m, height 2.5m


List of major equipment

De-bucketing equipment configuration list

Category

Name

Type

Unit

Quantity

Note

Main body part

Top

1.2 carbon steel plate  epoxy paint coating


Elevation

0.5mm color steel plate, groove depth 10-15mm,


Bottom frame

12# channel steel, 50# angle steel, 8# channel steel welded


Tank

Bottom plate 8mm, side plate 6mm, top plate 5mm.


Inner support (column tube support)

4mm steel plate cut through the tube, both as column tube support and box support


Guide rail

Φ76 heat-conducting oil pipe


Level meter

Rotary level meter + buzzer

Feeding part

Bucket turning platform


Table

2



Hydraulic pump station


Table

1

7.5KW, double speed regulation


    Hydraulic feeding cylinders


Branch

2

Pulling force 50T, bi-directional cylinder

Asphalt conveying

Screw insulation pump

 Flow rate 18m³/H

Table

1

11KW6 grade motor


External transmission and internal circulation

DN65



exchange by three-way valve


Filter

DN400 basket type

Set

1

Orifice 2mm


External transmission interface

DN65

Set

1

       flange 2 pieces, 3-way valve 1

Heating control

Asphalt heating part

Burner BTL26

Set

1

original imported



Combustion chamber DN250,

Set

1

Length 2m



Heating pipe DN250

Set

1

30M


Bucket heating part

Burner BTL26

Set

2

original imported


Heat conducting oil circulation pump

RY80-50-200B

Flow rate 40m³/H

Set

1



Heat-conducting oil tube

DN50

M

400


Operating table

Electrical control


Set

1



Hydraulic control






Total power capacity

27kw